Rebuilding contributes to environmental sustainability by reducing the need for new manufacturing. It promotes a circular economy by maximizing the use of existing resources and minimizing waste. A machine rebuild also provides an opportunity to update equipment to meet current safety and regulatory standards.
Rebuilds can be done by Tana Factory Experts or by Tana Certified Rebuild Partners. Looking for Rebuild Partner in North America – please contact Humdinger Equipment!
Pre-check: Tana Factory Experts conduct a comprehensive assessment of the overall feasibility of the rebuild, considering factors such as the level of rebuild required, price range, and potential risks. This evaluation is based on the analysis of equipment model, operating hours, condition (supported by photos), maintenance history, and customer expectations. The purpose of this pre-check is to inform the decision-making process before initiating a rebuild project, ensuring a thorough assessment.
Assessment: On-site inspection is carried out by Tana Certified Rebuild Partner or Tana Factory Expert to examine the equipment, identifying wear and damage. This assessment aims to determine the specific components requiring replacement or refurbishment. The decision to proceed with the rebuild is contingent upon the comprehensive assessment report, which includes details on pricing, project plan, schedule, and content.
The equipment undergoes a systematic disassembly process, with necessary components removed for detailed inspection and refurbishment.
Major systems, including the engine and transmission, may undergo a comprehensive overhaul to restore them to a like-new condition. This involves rebuilding engines or replacing significant components such as pistons, bearings, and seals.
5. Testing and Quality Control
Following reassembly, the equipment undergoes stringent testing to ensure optimal functionality and safety. This includes comprehensive functional testing of all systems, coupled with safety inspections.
7. Final Inspection
A final inspection is conducted to verify that the equipment meets all safety and performance standards, ensuring compliance with rigorous quality criteria.
2. Repair and replacement
Worn or damaged components are repaired or replaced with either new or refurbished parts. This process extends to critical systems such as the engine, transmission, hydraulics, and undercarriage.
4. Cleaning and painting
The equipment is thoroughly cleaned and, if necessary, repainted to safeguard against corrosion and enhance its visual appearance.
The equipment is reassembled, incorporating the refurbished or replaced components.
Detailed records of the entire rebuild process are maintained for reference and future maintenance purposes, providing a comprehensive overview of the undertaken activities.